"I love vortron.com - Vortron Industrial: Centrifugal Blowers and Air Knife Systems"

2022-07-01 14:37:09

Vortron Industrialvortron.comSelect a ProductProduct OverviewHow do We Do It?Corporate Profile____________Air Knife Systems____________Vortron AirPowerCentrifugal Blowers____________VT Gear DriveCentrifugal Blowers____________Distributors____________Vortron Industrial- Engineered Air Management SolutionsAirPower� Group1650 Pacific Ave.Oxnard, CA 93033TEL: 805-240-2516FAX: [email protected] Please Select a Product:welcome to vortron.comFMC/JBT Tempest AirFirst™ CompressorsService and repair services plus new replacement compressor units for FMC/JBT TempestDeicers are now available directly from Vortron!VT Gear Drive CompressorProvides unique air moving solutions for complex needs.Applications: Deicing, Blow-off, Sparging, Debris Removal, Shallow Vacuum, Air Cooling, Bulk ConveyingIndustries: Aircraft GSE, Military, Food Processing, Rubber/Plastics, Agriculture, Municipal WWTAirPower® Centrifugal Blower- for All Industrial Blower Applications- up to 1600 CFM, 160" H20 (6 PSI)- Highest efficiency; Lowest MaintenanceBlower Air Knife System- for drying and cleaning in conveyor applications- Removes water, oil, and debris from products- Reduces compressed air energy costsVortron Industrial: Superior Centrifugal BlowersVortron Industrial specializes in the design and manufacture ofhigh-performance, high-efficiency centrifugal blowers for air knife systems andother applications. The key to a high-efficiency air knife system is ahigh-efficiency centrifugal blower. Vortron understands this concept better thananyone. If you compare air knife systems from various manufacturers, you willalways find that the system utilizing a Vortron blower is more energy efficientand more durable overall because of the exeptionally high quality of ourblowers. You might have the most efficient air knives or nozzles in the world, butyour system will not acheive optimum performance unless it is powered by aVortron blower.Vortron Delivers Air SuperiorityTM Superior Durability - Vortron's centrifugal blowers incorporate advanced, Patentedfeatures which enhance durability and dramatically extend operatinglife beyond all other competing industrial blowers. Only VortronIndustrial conducts on-going, 'round-the-clock durability testing on theirblowers. Vortron backs this durability commitment with a full two-yearwarranty for each blower that is shipped, the best in the industry.Superior Efficiency - The efficiency levels acheived by Vortron's centrifugal blowers are unequaled throughout theblower industry worldwide, tested to the highest precision possible anddocumented by certified compressor maps. A plant air audit will clearlyshow that installation of a VortronAirPower®centrifugal blower and air knife system will provide a drastic reduction inplant energy costs, compared to a "plant air" blow-off system. In these cases,up to 90% energy reduction can be realized! And in comparison to otherindustrial blowers, performance can be matched using 25% to 50% less power. Allblower manufacturers will make "high-efficiency" claims, but only VortronIndustrial can guarantee its efficiency levels will not be beat by anycompetitor.Superior Performance - Vortron's centrifugal blowers have been engineeredto deliver performance at operating points that no other compactindustrial blower can match, providing pressure and airflow which previouslyrequired the use of multi-stage blowers. To a manufacturing plant,more volume and higher velocity from a blower or air knife system means improved blow-offeffectiveness, resulting in increased production throughput, and betterproduct quality with lower reject rates. As Vortron blowerperformance is documented and certified through rigorous testing, Vortron Industrial provides end users withthe support of a true performance guarantee. A side-by-side comparison of aVortron blower with any industrial blower of equivalent motor size willshow that Vortron clearly surpasses performance of a comparable productunder equal conditions.[back to top]High-Efficiency Centrifugal Blower Development -How Does Vortron Do It?One of the fundamental differences that sets Vortron's centrifugal blowers apart from the restis exhaustive testing. Vortech Engineering has over 15 years of experience in industry-leading automotivesupercharger design, development, and manufacturing. The Vortron Industrialdivision of Vortech has incorporated the same excellence into the engineering anddevelopment of its industrial blowers. Several years of analytical and empiricaldevelopment are devoted to optimization, with numerous iterations for each blowermodel tested and evaluated against stiff criteria. All blower testing isaccomplished with Vortron's own gas compressor test stand, which has beendeveloped and operated in conformance with SAE Test Standard J-1723 - afirst and only in the industry! As such, Vortron is the only industrial blowermanufacturer that publishes a certified compressor map, derived from actualtest data, for each blower model that it manufactures.Vortron's Test Cell - Vortron uses this equipment tomeasure the performanceand efficiency of its centrifugal blowers. Example of CFD Output - this is one of the many graphic views available toevaluate aerodynamic performance within the flowpath of a centrifugal blower impeller. Computational Fluid Dynamics - Vortron Industrial employs highly sophisticated analyticaltools in the development of all their industrial blowers, includingComputational Fluid Dynamics (CFD) codes developed specifically for the designof turbomachinery. Using CFD, a designer can analyze the aerodynamicperformance of the entire blower/compressor stage in great detail, predictingparameters such as "bulk efficiency" to a very high degree of accuracy for eachblower model. Through the use of CFD technology and other bloweroptimization routines available to us at Vortron, we can reveal and analyzecertain performance parameters within the flowpath of each compressor stagethat present opportunities to improve performance. Sure, we could trysome modifications and test, but we can't simply pull this stuff out of thinair. A pure trial and error method would make full optimization nearlyimpossible, so from that standpoint, the skills and experience we have withtools such as CFD have been enormously helpful in the process of centrifugalblower development.Testing is Fundamental to the Centrifugal Blower Development ProcessWhether it's a new clean-sheet, or a re-rate ofan existing blower model, such as the Z40, the ability to test and quantifyblower performance is crucial. Vortron often makes some fairly broad assumptionsduring the blower design process that can have a strong influence on theexpectations of the final blower product and resulting performance targets.If our assumptions during the initial design and computer modeling stages areover-optimistic, we can easily end up with a centrifugal blower that doesnot meet our design goals. It is much more difficult to find out where and howwe went wrong. Fortunately, Vortron Industrial prevails as much uponaccurate testing and validation of their centrifugal blower designs as they doon computer modeling. Blower testing is where Vortron's state-of-the-art gascompressor test stand comes into play. Vortron is still the only industrialblower manufacturer that tests and certifies the performance and efficiency oftheir blower products in accordance with an accepted standard. Vortron uses theSociety of Automotive Engineers Standard J-1723 for testing blowers andcorrecting test data, meaning that any organization with a certified,compliant test stand, using the J-1723 standard will obtain thesame results if testing the same blower. Example of a Certified Compressor Map - This is the Result of a J-1723 Compressor Test. Completeperformance parameters of the Z40e Centrifugal Blower are displayed on this map,(operating efficiency, flow range, and pressure rise at various speeds). Thedata was obtained from a SAE Standard J-1723 test, as with all of Vortron'scompressor maps. As shown on the map, the Z40e centrifugal blowereasily reaches a flowrate of 1300 SCFM at 100"WC (1.25 pressureratio) at an efficiency of 80 percent. Because of its high efficiency, it isable to meet the operating point with only a 25 HP motor.In addition, we have found that our test stand is very useful for obtainingadditional data that can verify and validate the modeling assumptions madeduring the blower design process. This data allows us to establish and validateour initial assumptions and use them with higher confidence in futurecentrifugal blower designs. With the work Vortron has accomplished so far, weare very confident that we have the ability to develop a centrifugal blowerthat meets or exceeds our performance goals every single time. When itcomes to industrial blower design, Vortron Industrial is right on the money.[back to top]Vortron Industrial / Vortech Engineering - Corporate ProfileCorporate Headquarters - Vortechoccupies a 60,000 square foot facility housing administration,engineering, manufacturing, testing, quality control, sales andmarketing.Vortron Industrial is an AirPower� Group company along withVortech Engineering, Paxton Automotive and Lysholm Technologies.The AirPower� Group is an advanced technology and manufacturing company serving customers worldwidewith centrifugal blower technology, supercharging systems andcomponents. The corporation, which is headquartered in Channel Islands,California, has four major business units: EngineeredMaterial Services, Automotive, Marine and Vortron Industrial. The VortronIndustrial division was created in 2001 to specialize in industrial blowers andair knife systems for applications such as industrial drying, aeration,de-watering and blow-off. James K. Middlebrook ispresident of the privately held corporation that wasfounded in 1990, growing from $270,000 to over $12 million in sales.Recognized as a leader in establishing compressorperformance standards, Vortech holds six US Patents for centrifugal blower andsupercharger technology.The Achievements of AirPower� Group, Vortech and Vortron IndustrialFirst to develop a high-performance air blower system specifically for aircraft de-icingFirst centrifugal blower manufacturer to utilize a supercharger development test cell designed to meet SAE Std. J1723 allowing compressor efficiency quantificationsPioneered OEM quality (cast components) supercharging systemsInnovator of a centrifugal supercharger air/oil mist system for distribution and coolingInitiated the use of an air bypass valve in supercharging systemsLead others by offering an upgradeable compressorFirst successful use of gears in a centrifugal superchargerVortron's Machine Shop - Makino A77 Horizontal Machining Center with 20 pallet FMS systemManufacturing Equipment - includes such advanced units as a pairof Makino A77 Horizontal Machining Centers with 20 pallet FMS system,Seiki CS25 Vertical Turning Cell with live tooling, c-axis and partloading robot, Thurmark Laser Etch machine, Zeiss Eclipse 2840Coordinate Measuring machine (CMM), Scherr Tumico 30" Comparator,DTS-4000G 2000 HP engine dynamometer, and Mustang Eddy Current chassis dynamometer.Design and manufacturing software includes Virtual Gibbs CadCam,Solidworks, Vellum Solids and SurfCam.© 2003-2013 Vortron Industrial